TDG110 Line Boring Machine

The PIINC TDG110 Portable Line Boring Machine is a modular, heavy-duty machining system designed for large-diameter internal bore machining and on-site repair of oversized components. With a 110 mm boring bar diameter and a boring diameter range of Ø220–1,066 mm, the TDG110 is suitable for demanding machining applications involving large-scale marine structures, ship mounting holes, and shaft bores.

Its modular design provides flexibility in machine installation and component positioning, making it suitable for challenging work environments where transporting large components to a conventional machine shop may be impractical. The rotational drive unit can be mounted at different positions along the boring bar, while the automatic feed unit can be installed at either end to accommodate different machining configurations.

Equipped with a high-strength alloy structural steel boring bar, an adjustable boring head, and servo or hydraulic drive options, the PIINC TDG110 is designed to support demanding field machining and industrial maintenance operations.

Key Features and Benefits

1. Large-Diameter Boring Capacity

The TDG110 is designed for large-scale boring applications, with a machining diameter range of Ø220–1,066 mm. Its 110 mm boring bar provides the foundation for a system intended to handle substantial machining requirements in marine and industrial applications.

This large-diameter capability makes the machine suitable for on-site machining of ship mounting holes, shaft bores, and other large internal bores, subject to the specific workpiece and setup requirements.

2. Modular Design and Flexible Installation

The modular construction allows the machine to be configured for different workpiece geometries and installation conditions.

• The rotational drive unit can be mounted at different positions along the boring bar.

• The automatic feed unit can be installed at either end of the boring bar.

• Quick-set adjustable clamping jaws facilitate setup adjustments.

• Multiple mounting kit configurations are available to suit different machining requirements.

This flexible arrangement helps accommodate complex machining setups in locations where access and installation space may be limited.

3. High-Strength Alloy Steel Boring Bar

The TDG110 uses a boring bar manufactured from high-quality alloy structural steel, designed to provide high strength and rigidity for large-scale machining applications.

The boring bar can reach lengths of up to 10 metres, supporting extended-reach machining of large components. Customized boring bar lengths are also available to meet specific project requirements.

4. Adjustable Boring Head for Machining Accuracy

The TDG110 features a separately designed boring head with a freely adjustable nut gap. This design allows adjustment of the boring head assembly and supports accurate setup for machining operations.

The separate boring head design provides an additional level of flexibility when configuring the machine for different boring applications.

5. Servo or Hydraulic Drive Options

The TDG110 is available with either a servo motor or a hydraulic power system, allowing users to select a drive configuration suited to their application requirements.

The drive system supports stepless speed regulation within a specified range of 5–30 RPM, with constant-torque operation as described for the machine.

This combination of selectable drive systems and adjustable rotational speed provides flexibility for different large-diameter machining tasks.

6. Versatile Facing, Groove, and Bevel Machining

The TDG110 incorporates several features that expand its machining capabilities beyond basic line boring.

• Quick-Set Adjustable Clamping Jaws: Support convenient setup and positioning.

• Swivel Toolpost: Enables groove and bevel machining.

• Continuous Groove Geared Feed: Provides geared feed functions for facing and boring operations.

• Flexible Drive Positioning: Allows the rotational drive and automatic feed units to be arranged to suit the machining setup.

These features make the TDG110 a versatile option for specialized on-site machining and industrial maintenance applications.

7. Multiple Mounting Kit Options

Three mounting configurations are available:

• Three-Arm Mounting Kit

• Four-Arm Mounting Kit

• ID Mounting Kit

These options provide flexibility when installing the machine on different workpieces and adapting the setup to specific boring requirements.

Technical Specifications

• Model: TDG110

• Machine Type: Portable Line Boring Machine

• Boring Bar Diameter: 110 mm

• Boring Diameter Range: Ø220–1,066 mm

• Maximum Boring Bar Length: Up to 10,000 mm

• Customized Boring Bar Lengths: Available upon request

• Boring Bar Material: High-quality alloy structural steel

• Drive Options: Servo motor or hydraulic power system

• Rotational Speed Range: 5–30 RPM, stepless speed regulation

• Torque Characteristics: Constant-torque operation, as specified for the drive system

• Rotational Drive Positioning: Can be mounted at different positions along the boring bar

• Automatic Feed Unit Positioning: Can be installed at either end of the boring bar

• Boring Head: Separate design with freely adjustable nut gap

• Mounting Kit Options: Three-arm, four-arm, and ID mounting

• Additional Machining Functions: Facing, groove machining, and bevel machining

Note: Confirm the available boring stroke, drive power ratings, torque specifications, and compatibility of mounting kits with the manufacturer for the required configuration.

Applications of the TDG110 Portable Line Boring Machine

The PIINC TDG110 is designed for large-scale internal bore machining in marine, industrial, and heavy equipment applications. Its large boring diameter range and extended boring bar length make it suitable for workpieces that require specialized machining setups.

Typical applications include:

• Ship Repair and Marine Maintenance: On-site machining of large ship mounting holes and shaft bores.

• Large-Scale Marine Structures: Machining internal bores in large fixed structures and associated components.

• Shaft Bore Machining: Performing line boring on suitable large shaft-related components.

• Industrial Equipment Maintenance: Repairing large internal bores in industrial machinery and oversized components.

• Large-Diameter Bore Restoration: Machining bores where conventional machine tools may be difficult to position or where transporting the workpiece is impractical.

• Groove and Bevel Machining: Performing additional machining operations with the swivel toolpost and appropriate tooling.

• Facing Operations: Supporting facing work with the machine's geared feed functions and suitable tooling.

Why Choose the PIINC TDG110?

The PIINC TDG110 Portable Line Boring Machine combines a 110 mm boring bar, large-diameter machining capability, extended bar lengths, flexible drive positioning, and multiple mounting options in a modular on-site machining system.

Its ability to accommodate boring diameters up to 1,066 mm and boring bar lengths up to 10 metres makes it a specialized solution for large-scale marine and industrial machining applications. Servo and hydraulic drive options, together with adjustable speed control and versatile tooling functions, allow the system to be configured for different job requirements.

For marine repair contractors, industrial maintenance providers, and specialized machining service companies, the TDG110 offers a flexible approach to large-diameter on-site bore machining.

Choose the PIINC TDG110 Portable Line Boring Machine for large-scale bore machining, extended-reach applications, and demanding marine and industrial maintenance work.