TDG60 Line Boring Machine

The PIINC TDG60 Portable Line Boring Machine is a compact, modular, and portable machining system designed for on-site bore repair and precision machining of large components. With a wide boring diameter range of 65–600 mm, the TDG60 is suitable for machining internal bores, concentric holes, and pipe ends in demanding field service environments.

Designed for heavy equipment maintenance and industrial repair, the TDG60 features a modular structure that allows installation in confined spaces and challenging working positions, including elevated locations. Its flexible mounting arrangement and powerful hydraulic drive make it a practical solution for repairing cranes, excavators, bulldozers, tractors, backhoes, and other large machinery without transporting the entire component to a conventional machine shop.

Key Features and Benefits

1. Compact and Modular Design

The TDG60 features a modular construction designed to simplify transportation, installation, and removal. Its compact configuration makes it suitable for on-site machining in restricted-access areas where conventional machine tools may be difficult to position.

The rotational drive unit and feed unit can be mounted at different positions along the boring bar, allowing the machine layout to be adapted to the workpiece and available installation space.

2. Lightweight Drive and Feed Units

The rotational drive unit weighs approximately 9.5 kg, while the feed unit weighs approximately 8 kg, making the individual components easier to handle and position during setup.

The feed system provides stepless adjustment within the specified range of 0–0.5 mm, with forward and reverse operation to accommodate different machining requirements.

3. High-Strength Alloy Steel Boring Bar

The TDG60 uses a boring bar manufactured from high-quality alloy structural steel, providing the strength and rigidity needed for demanding on-site machining applications.

Standard boring bar lengths include:

• 2,000 mm

• 2,500 mm

• 3,000 mm

• 3,500 mm

• 4,000 mm

• 4,500 mm

Customized boring bar lengths are also available to suit specific project requirements.

4. Powerful Hydraulic Drive System

The standard drive power unit is an 18.5 kW hydraulic power unit, delivering a specified torque of 918 N·m. This drive configuration supports heavy-duty portable line boring applications and demanding field machining requirements.

The maximum cutting depth can reach 10 mm, depending on the machining conditions and application. An optional 2,500 W electric motor is also available for alternative drive configurations.

5. Flexible Clamping and Machining Functions

The TDG60 incorporates several features designed to support different machining operations:

• Quick-Set Adjustable Clamping Jaws: Facilitate clamping adjustments during machine setup.

• Swivel Toolpost: Supports groove machining and bevel machining.

• Continuous Groove Geared Feed: Provides geared feed functions for facing and boring operations.

These features expand the machine's versatility for on-site repair and machining tasks.

6. Expandable Boring, Facing, and Welding Capabilities

The TDG60 supports optional accessories that extend its machining range and repair capabilities.

• Optional Small-Diameter Boring Bar: An optional Ø35 mm boring bar configuration extends the boring diameter range down to Ø35 mm, with a maximum boring diameter of Ø600 mm.

• Optional Facing Heads: Two sizes of facing head are available for facing diameters ranging from Ø80 mm to Ø650 mm.

• Optional Automatic Bore Welders: Compatible BW350 and BW360 bore welding systems are available to support combined boring and welding repair operations.

These options allow the TDG60 to be configured for a broader range of machining and restoration applications.

Technical Specifications

• Model: TDG60

• Machine Type: Portable Line Boring Machine

• Standard Boring Diameter: Ø65–600 mm

• Optional Boring Diameter: Ø35–600 mm

• Boring Stroke Options: 300 mm, 600 mm, and 900 mm

• Standard Drive System: 18.5 kW hydraulic power unit

• Specified Torque: 918 N·m

• Optional Drive: 2,500 W electric motor

• Rotational Drive Unit Weight: Approximately 9.5 kg

• Feed Unit Weight: Approximately 8 kg

• Feed Adjustment Range: 0–0.5 mm, stepless adjustment

• Maximum Cutting Depth: Up to 10 mm

• Boring Bar Material: High-quality alloy structural steel

• Standard Boring Bar Lengths: 2,000 mm, 2,500 mm, 3,000 mm, 3,500 mm, 4,000 mm, and 4,500 mm

• Customized Boring Bar Lengths: Available upon request

• Facing Diameter with Optional Facing Head: Ø80–650 mm

• Optional Facing Heads: Two sizes available

• Optional Bore Welding Systems: BW350 and BW360

• Additional Features: Adjustable clamping jaws, swivel toolpost, geared facing and boring feeds

Note: Confirm the feed adjustment units, drive configuration, and accessory compatibility with the manufacturer before ordering.

Applications of the TDG60 Portable Line Boring Machine

The PIINC TDG60 is designed for field machining and heavy equipment repair across construction, industrial, and marine-related applications. Its broad boring diameter range and flexible configuration make it suitable for large components that require on-site machining.

Typical applications include:

• Excavator Repair: Machining and restoring worn bores in excavators and related earthmoving equipment.

• Bulldozer and Loader Maintenance: Repairing suitable pivot bores and aligned holes in heavy construction machinery.

• Crane Maintenance: Performing on-site machining of crane bores and other suitable structural connections.

• Tractor and Backhoe Repair: Restoring internal bores in heavy-duty agricultural and construction equipment.

• Large Industrial Equipment: Machining internal bores and concentric holes in large machinery and steel structures.

• Pipe-End Machining: Performing pipe-end machining and facing operations with the appropriate tooling.

• Groove and Bevel Machining: Supporting groove and bevel operations with the swivel toolpost.

• Combined Boring and Welding Repair: Supporting bore restoration using compatible BW350 or BW360 bore welding equipment.

Why Choose the PIINC TDG60?

The PIINC TDG60 Portable Line Boring Machine combines a wide machining diameter range, a high-torque hydraulic drive, modular installation, and expandable tooling options in a versatile on-site machining system.

Its flexible drive and feed unit positioning helps accommodate challenging work environments, while the available boring bar lengths and optional facing and welding accessories allow the machine to be configured for different repair requirements.

For heavy equipment repair shops, field service contractors, and industrial maintenance providers, the TDG60 offers a practical solution for bringing machining capabilities directly to the job site.

Choose the PIINC TDG60 Portable Line Boring Machine for heavy-duty on-site bore repair, flexible machining configurations, and versatile equipment maintenance applications.